Not
all Synthetic Belts are manufactured equally! |
|
Simple
Test to Determine the Quality
of a Linear Screen
Hold
a small sample of a Linear screen in both hands (one on either
side). Move one hand up and the other hand own, diagonally
from each other in an attempt to distort the wires/aperture
of the screen. If there is ANY movement
in the weave, the belt suffers from Sleaziness!
Please read below
|
|
Delkor Linear Screens have
an important roll in the Gold benefication process. They are typically
used at the beginning as woodchip or trash removal and or at the end
of the process, as carbon catch or policeman screens. The screen performance
and correct slurry classification is determined by the quality of
the screening media. If you are using a low
quality, Sleazy Linear Screen, you will not be getting the most accurate
classification of your slurry and could be losing GOLD. A
High Quality, Polyester Linear Screen will
be woven on a purpose built, heavy duty loom and
HEAT SET.
The heat setting process, precisely shrinks
the belt, shaping and increasing the cross-over surface area of
the wires, this promotes unrivaled aperture and belt stability.
A stable linear screen will perform, both metallurgically and mechanically
better than a sleazy linear screen, which has not been HEAT
SET!
When slurry
weighs down on a
Sleazy Polyester Linear Screen,
the wires move and distort, changing the shape and size of the aperture.
A sleazy belt will track erratically, often damaging the sides and
clipper seam of the belt.
|
|
 |
|
Page 2
Linear
Classification Screen
|
GKD
and by association BSF Australia manufacture and supply Delkor linear
screen cloths throughout Australasia. GKD weave and stock all aperture
sizes ranging from 150micron duofil cloths to 3000micron polyester
fabrics. GKD weave all belts to a maximin width of 6m by any length.
|
 |
Linear
Classification Screen
All BSF belts are woven on heavy duty looms. This means that very
high wire tensions and larger wire diameters can be used in the
weaving process.
The end result is a very stable fabric with consistent and precise
apertures.
|
 |
Clipper Seam
Easy to install
Strong stable and robust with a high tensile strength
Chosen specifically for the application be it chemical or abrasion
resistance
|
 |
The
Edge Stabilises
the cloth
Prevents the cloth from unravelling
Remains durable and flexible throughout the cloth life
|
Page
3
Duofil
Classification Screens
Super fine and efficient screening
|
The Duofill Classification screen was designed for maximum flexibility
in the warp direction (running direction) and unprecedented stability
in the weft direction (across the belt).
The Polyester wires in the warp direction
are designed to withstand extensive positive and negative flexing,
therefore eliminating wire fatigue when traversing small diameter
rollers.
The small, single or multifilament stainless
steel weft wire, gives the Duofill fabric unrivalled open area
and screening efficiency when compared with a conventional polyester
linear screen cloth.
Apertures start from
150 micron up to a maximum of 2000 micron
Open area comparison
Duofill Polyester
1000
micron (46%) 1000 micron (30%)
|
Page 4
Woven Stainless Steel
Classification Screen
|
Plant
Operators are consistently looking for ways in which to screen
process slurries efficiently, accurately and more effectively
in terms of particle retention and size distribution. Since
it’s inception the Delkor Linear Screen has efficiently
classified slurry particles from 400 micron up to 3mm. However,
when small 400+ micron particles are to be retained, standard
polyester linear classification screens are inefficient. This
is due to the large polyester wires severely reducing the open
area of the fabric.
Woven wire mesh in a screening application has an advantage
over polyester mesh in terms of aperture size versus material
open area. However up to now, woven wire belts have not been
successful on a Delkor linear Screen due to the stainless steel
wires fatiguing or stretching, while traversing around the support
rollers. GKD now have the solution.
|
 |
Principal
of Operation |
 |
Minor
modifications are required to fit the GKD Trackmatic belt to an
existing Delkor Linear Screen. The drive, tail, and support rollers
will need to be changed for grooved pulleys matching the crimped
wires on the bottom of the Trackmatic belt. The crimped wire will
then run inside the groove of the pulley, tracking the belt. All
tracking equipment is eliminated. The Trackmatic belt can be woven
with varying apertures and open areas dependent on your application.
When extremely fine particles are to be retained, fine wire mesh
is fastened to the Trackmatic Belt and used as the screening medium.
The Trackmatic belt has been designed to withstand harsh mining
and industrial environments.
|
The
GKD Trackmatic belt can classify particles from
150 micron through to 10mm.
|
| BSF
AUSTRALIA |
ADDRESS |
2
/ 108 Winton Road
JOONDALUP WA 6027 |
TELEPHONE
+ 61 (8) 9300 0615 |
| info@bsfaustralia.com.au |
POSTAL |
PO
Box 624
JOONDALUP DC WA 6919 |
FACSIMILE
+
61 (8) 9300 2053 |
|
|